Galvanized Pipe: Specifications, Types, Applications & Benefits

What is a Galvanized Pipe?

Galvanized pipe is a steel pipe that has been coated with a layer of zinc to prevent corrosion and rusting. The galvanization process provides a strong, long-lasting protective barrier, making galvanized pipes ideal for outdoor and industrial applications.

Galvanized steel pipes are commonly used in water supply systems, fencing, scaffolding, structural frameworks, HVAC, and construction due to their strength, durability, and corrosion resistance.

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Technical Specifications of Galvanized Pipe

ParameterDetails
Product NameGalvanized Steel Pipe
MaterialQ195, Q235, Q345, ST37, ST52, A53, A106, etc.
StandardASTM A53 / A500 / A252 / BS1387 / EN10240 / JIS G3444 / IS1239
Manufacturing ProcessHot-Dip Galvanized (HDG) / Pre-Galvanized
Outer Diameter (OD)1/2” to 12” (21.3 mm – 323.9 mm)
Wall ThicknessSCH 10 / SCH 20 / SCH 40 / SCH 80 / SCH 160 / Custom
Length6 meters (standard) / Custom cut-to-length available
Zinc Coating Thickness40g/m² – 600g/m² (Typically 120g/m²–275g/m²)
Surface FinishRegular spangle / Zero spangle / Oiled / Dry / Passivated
End Connection TypePlain End / Beveled End / Threaded with Coupling / Grooved End
Tolerance±0.5% OD, ±10% WT (per ASTM/EN standards)
Pressure RatingBased on SCH and diameter; consult chart or request custom data
Welding MethodERW (Electric Resistance Welded) / Seamless
ApplicationsWater systems, scaffolding, fencing, fire piping, structural engineering
PackingBundled with steel strips, plastic caps on both ends, optional wrapping
Certificate AvailableMTC, ISO 9001, CE, SGS, BV, etc.

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Product Packaging 1

Product Packaging

Adopting a professional industrial packaging solution that is moisture-proof and scratch resistant, each batch of steel is tied and fixed with customized wooden frames/steel strips, combined with anti rust coatings and cushioning pads to ensure zero damage during transportation. Clear product model, batch number, and storage identification on the outer packaging, supporting customized enterprise logos and information labels. Environmentally friendly and recyclable packaging materials practice green concepts, reducing transportation and disassembly costs.

Available Sizes and Standards

Outer Diameter (OD)

  • From 1/2 inch to 12 inches (or larger)

  • Custom sizes available upon request

Wall Thickness (Schedule)

ScheduleDescription
SCH 10Light wall
SCH 40Standard wall
SCH 80Thick wall
SCH 160Extra heavy wall

Length

  • Standard: 6 meters (20 feet)

  • Optional: Custom lengths cut to specification

Common Standards

StandardRegionDescription
ASTM A53USAStandard for pipe, steel, black and hot-dipped, zinc-coated
BS 1387UKSpecification for screwed and socketed steel pipes
EN 10240EUCoating of steel pipes and fittings with zinc
JIS G3442JapanZinc-coated steel pipes for water services
IS 1239 / IS 3589IndiaSteel tubes for structural and water conveying use

Surface Finish Options

  • Regular Spangle

  • Minimized Spangle

  • Zero Spangle

  • Smooth Coated

  • Dry or Oiled Surface

Types of Galvanized Pipe

1. Galvanized Seamless Pipe

  • Made without a weld seam

  • Suitable for high-pressure and high-temperature applications

2. Galvanized Welded Pipe

  • Made by welding pre-galvanized or hot-dipped steel

  • Common in construction and fencing

3. Threaded Galvanized Pipe

  • Threads at both ends for easy joining

  • Used in plumbing and mechanical systems

4. Grooved Galvanized Pipe

  • Ends have grooves for quick installation using grooved couplings

  • Common in fire protection systems

Benefits of Using Galvanized Pipe

BenefitDescription
Corrosion ProtectionZinc layer shields the steel from moisture and rust
Extended Service LifeUp to 50 years in non-aggressive environments
Low MaintenanceNo frequent repainting or coatings needed
Ready to UsePre-coated, no post-fabrication treatment required
Cost-EffectiveLower lifecycle cost compared to painting or stainless steel
Robust & DurableWithstands physical stress and harsh conditions
VersatileSuitable for both indoor and outdoor environments

Galvanized Pipe vs. Other Pipe Types

PropertyGalvanized PipeBlack Steel PipeStainless Steel PipePVC Pipe
Corrosion ResistanceModerate to highLowVery highModerate
StrengthHighHighHighLow
CostModerateLowHighLow
WeightHeavyHeavyMediumLight
Lifespan20–50 years5–10 years50+ years10–20 years
Best UseOutdoor, structural, plumbingGas lines, weldingSanitary, marine, chemicalResidential plumbing, drainage

Applications of Galvanized Pipe

Galvanized pipes are highly versatile and can be found in various industrial, commercial, and residential settings.

Construction & Structural Use

Construction & Structural Use

  • Steel frameworks

  • Scaffolding

  • Fencing posts

  • Temporary shelters

Water Plumbing

Water & Plumbing

  • Cold water distribution systems

  • Agricultural irrigation

  • Rural water supply

Industrial Applications

Industrial Applications

  • HVAC piping

  • Compressed air lines

  • Oil and gas processing (non-corrosive)

Outdoor Infrastructure

Outdoor Infrastructure

  • Road sign supports

  • Railings and guardrails

  • Poles and lighting columns

Fire Protection

Fire Protection

  • Dry pipe sprinkler systems

  • Standpipes in commercial buildings

Gas Supply

Gas Supply

  • Galvanized pipes are suitable for gas lines due to their ability to withstand high pressure and resist corrosion.
  • They are used in both industrial and residential gas supply systems.

How Is Galvanized Pipe Made?

Galvanized pipes are produced through two main processes:

1. Hot-Dip Galvanizing (HDG)

In this method, the steel pipe is immersed in molten zinc at a temperature of around 450°C (842°F). The zinc reacts with the steel to form a series of zinc-iron alloy layers, creating a thick, durable coating.

Advantages:

  • Thicker zinc coating

  • Longer lifespan (up to 50 years outdoors)

  • Better suited for harsh and corrosive environments

2. Pre-Galvanizing (Mill-Galvanizing)

This involves galvanizing the steel sheet or coil before it is formed into a pipe. The pre-galvanized pipe usually has a thinner coating than hot-dip galvanized pipe.

Advantages:

  • Lower cost

  • Uniform surface

  • Suitable for indoor or light-duty outdoor use

Storage and Handling Tips

To maintain the quality and longevity of galvanized pipes:

  • Store in dry, well-ventilated areas

  • Stack properly to prevent warping

  • Avoid direct contact with aggressive chemicals or moisture

  • Use protective gloves during handling to avoid scratching the zinc coating

How to Choose the Right Galvanized Pipe?

  1. Determine application – Structural, plumbing, fencing, or industrial

  2. Choose the right size & wall thickness – Based on pressure, flow rate, or load-bearing needs

  3. Select seamless or welded – Seamless for pressure systems, welded for cost efficiency

  4. Decide on coating type – Hot-dip for outdoor use; pre-galvanized for indoors

  5. Ensure compliance with standards – ASTM, EN, JIS, etc.

  6. Check supplier credentials – ISO certification, material test reports, customization options

Frequently Asked Questions (FAQ)

Q1: How long does galvanized pipe last?

Galvanized pipe can last 20 to 50 years, depending on the environment, thickness of the zinc coating, and usage.

Q2: Can I use galvanized pipe for drinking water?

In modern plumbing, galvanized pipe is not recommended for potable water due to the potential leaching of zinc and lead over time. PEX, copper, or stainless steel are preferred alternatives.

Q3: Is galvanized pipe rust-proof?

Galvanized pipe is rust-resistant, not completely rust-proof. It performs well in most environments but can corrode over time, especially in salty or acidic conditions.

Q4: What is the difference between galvanized and black pipe?

Black pipe has no coating and is used primarily for gas lines. Galvanized pipe has a zinc coating and is used for water and outdoor structural purposes.

Q5: Can galvanized pipe be welded?

Yes, but welding galvanized steel requires special precautions. Zinc fumes released during welding are hazardous and require proper ventilation or removal of coating prior to welding.

Why Global Clients Choose Us?

Henan Gengfei Industrial Co., Ltd. is China’s leading supplier of steel and other metal products. Our company is dedicated to providing its customers with the quick quotes, superior quality products, competitive prices and fastest possible deliveries.

Direct Mill Partnerships

Long-term collaborations with leading steel mills secure preferential pricing on steel, ensuring up to 15% cost savings versus competitors.

Certified Quality

Strict adherence to ASTM, EN, and JIS standards, backed by mill test reports (MTRs) for every batch.

Dynamic Pricing

Real-time adjustments to market fluctuations (e.g., iron ore prices) guarantee fair quotes.

Dedicated Account Managers

24/7 technical and logistical assistance via email, WhatsApp, or WeChat.

Bulk Orders

5–10% discounts for 50+ ton purchases. Annual rebates up to 3% for repeat clients.

Dedicated Account Managers

Custom cutting, slitting, and coating services to match project-specific needs (e.g., ±0.1mm thickness tolerance).

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